Isuzu Refuse Garbage Truck Body Manufacturer
5~25cbm New or used Rear loader Garbage truck body kit up structure, a compact, robust, and efficient rear loader, is specially designed for Isuzu chassis waste collection trucks in very narrow spaces. It is ideal for garbage collection in small alleys, parks, and smaller municipalities where roads are narrower and more remote. Trucks equipped with this bin can be operated with a standard driving license. Available capacities: 5cbm to 25cbm capacity
Manufacturer:
Powerstar TrucksWork capacity:
5cbm~25cbmDimension:
5~25 cbmEngine power:
as wishEngine type:
as wishAxle drive:
as wishGear box:
as wishRemarks:
100% customizedAs the best of 5cbm~25cbm Isuzu Refuse Garbage Truck Body (rear loader truck bodies or waste compactor body kit) Manufacturer in China, Japan Isuzu brand rear load refuse truck body is the only rear load on the market with a body and chassis made entirely with high performance steel. Powerstar trucks renowned durability and simplicity, paired with high performance steel makes the strongest and most reliable rear load refuse truck on the market.
All our Isuzu brand chassis rear-loading compression garbage truck is a special sanitation vehicle with high efficiency and environmental protection. The design and function of its upper part are crucial for the process of garbage collection, compression and transportation. The following is a detailed introduction to the upper part of the rear-loading compression garbage truck:
● Top 1 Isuzu refuse garbage truck body exporter & factory
● Be designed according to your requirements 5cbm~25cbm
● Build strict QC team to guarantee the quality
● Promptly delivery. any order is welcome
● 24 month quality guarantee term
1. Main components
The upper part of the Isuzu rear-loading compression garbage truck is mainly composed of a sealed garbage compartment, a hydraulic system, an operating system and a flip mechanism.
Sealed garbage compartment: The garbage compartment is the main space for storing compressed garbage, with the characteristics of high strength, corrosion resistance and good sealing. It is usually made of high-quality high-strength manganese steel, with a strong structure, light weight, high rigidity and good strength. An overflow prevention device and a sewage tank (optional) are set inside the compartment to effectively prevent sewage leakage from polluting the ground environment. At the same time, the transverse section of the garbage bin is a rectangular frame, the longitudinal section is a trapezoidal frame, and both sides and the top surface are arc-shaped, which is not only beautiful and generous, but also improves the overall strength and rigidity.
Hydraulic system: The hydraulic system is the core power part of the rear-loading compression garbage truck. It is mainly composed of a pump station, a control valve block, a cylinder, etc. The hydraulic system provides powerful power to push the compression plate to squeeze the garbage, so as to realize the compression and loading of garbage. At the same time, the hydraulic system can also control the movement of the flipping mechanism, the push plate device and other components to realize the automatic loading and unloading of garbage.
Operating system: The operating system is the control center of the rear-loading compression garbage truck. It is usually composed of an electronic control system and a manual control system. The electronic control system adopts imported PLC (programmable controller) integrated control, and the control circuit is generated in the PLC, which improves the reliability and efficiency of use. The manual control system is used as a backup method to ensure that normal operation can still be performed when the electronic control system fails. The operating system can realize precise control of the garbage compartment, flipping mechanism, push plate device and other components to realize the automatic processing of garbage.
Flipping mechanism: The flipping mechanism is one of the important components of the rear-loading compression garbage truck. It is responsible for flipping the garbage can or garbage bucket and pouring the garbage into the garbage compartment. The flipping mechanism usually consists of a lifting device and a flipping device. The lifting device slowly lifts the garbage can or garbage bucket to a certain height, and then the flipping device flips it. The design of the flipping mechanism makes garbage collection more convenient and quick, while reducing the labor intensity of manual operation.
Technical specifications for 5cbm, 8cbm 10cbm,12cbm~25cbm Refuse Garbage Truck Body kit
SPECIFICATION
| 5cbm~25cbm compactor truck bodies rear-loading compressed garbage truck bodies | ||
| Superstructure and the main characteristic | Garbage box Capacity | 5~25 cbm |
| Garbage box Material | Carbon steel | |
| 1: Can choose 240L(single bin,double bins)or 360L,660L,1100L standard bin lifting and turnover mechanism,can also choose ground hopper and other kinds of loading mechanism. | ||
| 2: With manual and automatic two sets of control method, the operator can control in the cabin, in the middle side or the back of the truck , very convenient and efficient. | ||
| 3: With working device of emergency braking stop button. | ||
| 4: Garbage body use frame design, elegant, strong structure, large effective capacity. | ||
| 5: Equipped with special collection box, sewage directly into the sewage tank in the process of compression, that is effectively prevent second pollution caused by sewage leaks. | ||
| 6: Through hydraulic system design, the truck achieve the function of two-way garbage compression, that is improve the compressibility ,make the compression ratio up to 1:2.5,the garbage can reach more then 600~800kg/m3 after compression. | ||
| 7: All other standard accessories: Tool kit, English manual… | ||
(1) More than 20 years professional manufacturer experience.
(2) CCC ISO9001 agreement
(3) Be designed according to your requirements
(4) Small order can be accepted
(5) We accept 100% inspection, welcome to our factory at any time
(6) 12 month quality guarantee term
|
|
Item |
Name |
Coad |
Quantity |
Comments |
|
1 |
Compactor body |
Tank |
YS12-0100000 |
1 |
|
|
2 |
Tail Gate Assembly |
YS12-0200000 |
1 set |
|
|
|
3 |
Scraper Assembly |
YS12-0300000 |
1 set |
|
|
|
4 |
Slide Plate Assembly |
YS12-0400000 |
1 set |
|
|
|
5 |
Tilt Device Assembly |
YS12-0500001 |
1 set |
|
|
|
Spare Parts |
Oil Pump |
|
1 unit |
|
|
|
7 |
Five Function Multi-way Valve |
|
1 set |
Installed |
|
|
8 |
Hydraulic Oil Tank |
160L |
1 unit |
Installed |
|
|
9 |
PLC Control Box |
|
1 set |
Installed |
|
|
10 |
Electric System |
|
1 set |
Installed |
|
|
11 |
Balance Valve |
5060BF2 |
2 units |
Installed |
|
|
12 |
Hosepipe, oil pipe & Joint |
|
1 set |
Installed |
|
|
13 |
Slide Plate Oil Cylinder |
YS12T50/90 |
2 units |
Installed |
|
|
14 |
Scraper Oil Cylinder |
YS12T 50/80 |
2 units |
Installed |
|
|
15 |
Lifting Oil Cylinder |
YS12T 50/80-840 |
2 units |
Installed |
|
|
16 |
Tilt Device Oil Cylinder |
45/80-410x170 |
2 units |
Installed |
|
|
17 |
Push Pate Oil Cylinder |
55/125-1220x2600 |
1 unit |
Installed |
|
|
18 |
Sliding Block |
Nylon |
1 set |
Installed |
|
|
19 |
Hose Protector |
|
1 set |
Installed |
|
|
20 |
Ball Valve |
1’ 1/4 |
1 unit |
Installed |
|
|
21 |
Stainless Steel Cover |
DN50 |
1 unit |
Installed |
|
|
22 |
Side lamps |
|
1 set |
Installed |
|
|
Others |
Cushion |
|
2 units |
|
|
|
24 |
U-style Bolt |
|
8 units |
|
|
|
25 |
Side Fence Assembly |
|
2 sets |
|
|
|
26 |
Waste Water Tank Assembly (With Support) |
|
1 unit |
|
|
|
27 |
Standard Part |
|
1 set |
|
|
|
28 |
LED Roating Light |
|
2 set |
|
|
|
29 |
|
CAN System box in cabin |
|
1 set |
Control type: Electrically (AUTO) + Manual |
|
|
|
CAN System panel outside |
|
1 set |
|
|
|
|
Emergency stop button |
|
|
|
II. Working Principle
The working principle of the Isuzu rear-loading compression garbage truck is relatively simple and clear. When the vehicle drives to the garbage collection point, the sanitation worker pushes the garbage can to the vicinity of the loading port at the rear of the vehicle. By operating the control device on the vehicle, the loading mechanism is automatically started. The loading mechanism usually consists of a lifting device and a flipping device, which work together to flip the garbage can or garbage bucket and pour the garbage into the garbage compartment.
In this process, in order to ensure that the garbage can can accurately dock with the loading port, both the lifting and flipping actions need to be precisely controlled. When the garbage compartment is full of garbage, the compression device starts to work, compressing the garbage to reduce its volume and increase the loading capacity. During transportation, the garbage compartment is in a closed state to prevent garbage leakage and scattering from polluting the environment. After arriving at the garbage disposal site, the unloading process is completed by opening the unloading door at the rear of the compartment and using the push plate device to push the garbage out of the compartment.
III. Features and Advantages
Simple structure and easy operation: The upper loading part of the rear-loading compression garbage truck has a reasonable and compact structural design, making it more convenient and quick to operate. At the same time, the use of advanced electronic control systems and hydraulic systems achieves precise control of each component and improves operating efficiency.
High operating efficiency: Due to the use of automated control systems and efficient compression devices, the rear-loading compression garbage truck can quickly complete the collection, compression and transportation of garbage, greatly improving operating efficiency.
Good sealing performance: The garbage compartment is made of high-strength sealing materials and is equipped with an overflow prevention device and a sewage tank to effectively prevent garbage leakage and sewage leakage from polluting the environment.
Wide range of applications: The rear-loading compression garbage truck is suitable for the collection and transportation of barreled, bagged and bulk domestic garbage in urban residential areas, communities, large factories and mines, and institutions and colleges, as well as various construction sites, residential areas and road cleaning and maintenance work.
The export prospects of Isuzu brand rear-loading compression garbage truck tops are showing a positive trend, which is mainly due to the improvement of global awareness of environmental protection and public health, and the increase in demand for efficient and environmentally friendly garbage disposal equipment in the process of urbanization. The following is a detailed analysis of the export prospects of rear-loading compression garbage truck tops:
1. Market demand growth
Global environmental awareness has increased: With the global emphasis on environmental protection and sustainable development, governments and enterprises are actively seeking more environmentally friendly and efficient garbage disposal methods. Rear-loading compression garbage trucks, with their high efficiency and good sealing, meet this demand trend.
Accelerated urbanization: With the acceleration of global urbanization, urban garbage disposal has become an urgent problem to be solved. Rear-loading compression garbage trucks can greatly improve the efficiency of garbage collection and transportation and reduce the pollution of garbage to the environment, so the market demand continues to grow.
2. Export advantages
Product quality and technical level: China has accumulated rich experience and technology in the manufacture of rear-loading compression garbage trucks, and the product quality and technical level are constantly improving. This makes Chinese products highly competitive in the international market.
Cost advantage: China's labor cost is relatively low, which effectively controls the production cost of rear-loading compression garbage trucks. On the premise of maintaining product quality, Chinese products can enter the international market at a more competitive price.
Policy support: The Chinese government has been committed to promoting the international development of the equipment manufacturing industry and has introduced a series of policy measures to support enterprises to "go global". This provides a strong policy guarantee for the export of environmental protection equipment such as rear-loading compression garbage trucks.
3. Export market distribution
Southeast Asian market: Southeast Asia has a rapid urbanization process and a strong demand for garbage disposal equipment. At the same time, the region is geographically close to China and has a high degree of cultural similarity, which provides convenient conditions for the export of Chinese rear-loading compression garbage trucks.
African market: Africa has rapid economic development, accelerated urbanization, and increasing demand for garbage disposal equipment. Chinese products have great development potential in the African market with their high cost-effectiveness and strong adaptability.
European and American markets: Europe and the United States have high requirements for environmental protection equipment, but China's rear-loading compression garbage trucks have been continuously improving in terms of technological innovation and product quality, and have the strength to enter these high-end markets.
4. Future Outlook
Technological innovation: With the continuous advancement of technology, rear-loading compression garbage trucks will develop in a more intelligent and automated direction. This will further improve the competitiveness of products and expand export markets.
Market expansion: Chinese rear-loading compression garbage truck companies need to continue to strengthen market research and brand promotion, and have a deep understanding of market demand and regulatory standards in different regions in order to better meet customer needs and expand new markets.
Cooperation and communication: Strengthen cooperation and communication with international peers, jointly promote the innovation and development of rear-loading compression garbage truck technology, and enhance the influence and competitiveness of Chinese products in the international market.
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